KOEM Service Manual

Kurt Fire
Protection

Fire Extinguisher OEM Service Manual
OEM TEMPLATE

Product Pages

Edit company details, product codes, capacities, fire ratings, spare parts and recharge values before issuing this manual. This template must be checked against the actual manufacturer’s technical data.
Important: This manual is for trained and competent service technicians. Fire extinguishers are pressure vessels. Incorrect dismantling, charging or reassembly can cause serious injury and may invalidate certification. Service work should be carried out in accordance with BS 5306-3, BS 5306-8, applicable product approvals and the verified manufacturer’s instructions.

General Service Requirements

Competence and Standards

  • Inspection, maintenance and recharging shall only be undertaken by a competent person.
  • Follow BS 5306-3 for commissioning and maintenance and BS 5306-8 for selection and positioning.
  • Use manufacturer-approved parts, seals, gauges, valves, hose assemblies and extinguishing media.
  • Record all work, replacement parts and test results on the service label and maintenance log.

Monthly Visual Check

  • Confirm the extinguisher is present, accessible and correctly mounted.
  • Check operating instructions are legible and facing outward.
  • Check safety pin, anti-tamper device, hose/nozzle and pressure indicator.
  • Look for corrosion, impact damage, leakage, obstruction or signs of discharge.

Withdrawal from Service

  • Remove from service where pressure, weight, condition or component integrity is unsatisfactory.
  • Do not return damaged, corroded, incorrectly labelled or leaking units to the fire point.
  • Do not pierce, heat, weld, grind, burn or dispose of pressurised cylinders in a fire.
  • Where there is doubt, quarantine the unit and seek manufacturer or specialist advice.

General Safety

  • Discharge and depressurise fully before dismantling any stored pressure extinguisher.
  • Use suitable PPE and controlled charging equipment.
  • Check gauges using a suitable gauge test pump where applicable.
  • After reassembly, check for leakage and correct operation before returning to service.
Water

6 Litre Water Extinguisher

Fire Rating: 13A   |   Product Code: KFP-W6

Technical Information

  • Model: KFP-W6, 6 litre stored pressure water extinguisher.
  • Extinguishing medium: water. Propellant: nitrogen or clean dry air as approved.
  • Working pressure at 20°C: insert verified value. Test pressure: insert verified value.
  • Operating temperature range: insert verified manufacturer’s range.
  • Designed for Class A fires only unless product testing confirms additional suitability.

Maintenance Information

  • Inspect externally for corrosion, dents, damaged coating and legibility of instructions.
  • Confirm the pressure indicator is within the operating range.
  • Check hose, nozzle, safety pin, tamper seal, bracket and base.
  • Carry out extended service and discharge testing at the correct interval.

Recharge Procedure

  1. Discharge and depressurise the unit in a controlled manner.
  2. Remove hose assembly and confirm it is clear and undamaged.
  3. Open the head assembly only after confirming that all pressure has been released.
  4. Empty, rinse and inspect the cylinder internally and externally.
  5. Replace seals and damaged parts with approved replacements.
  6. Refill to the verified marked capacity and do not overfill.
  7. Reassemble, pressurise to the verified operating pressure, leak test and fit tamper seal.
ItemDescriptionPart CodeService Action
1Wall bracketKFP-BR01Replace if distorted or corroded
2Safety pin and retaining strapKFP-PIN01Replace if missing or damaged
3Valve assemblyKFP-VW6Inspect movement and seals
4Pressure gaugeKFP-GA01Verify gauge movement
5Hose and nozzle assemblyKFP-HW6Check for obstruction and cracking
Foam

6 Litre Foam Extinguisher

Fire Rating: 21A / 144B   |   Product Code: KFP-F6

Technical Information

  • Model: KFP-F6, stored pressure foam extinguisher.
  • Extinguishing medium: approved foam concentrate and water mix.
  • Propellant: nitrogen or approved clean dry air.
  • Suitable for Class A and B risks where confirmed by product approval and labelling.

Foam Specific Checks

  • Confirm foam concentrate type, quantity, shelf life and compatibility.
  • Inspect lining and internal surfaces for corrosion or contamination.
  • Flush components where required and avoid mixing incompatible media.
  • Dispose of foam solution responsibly in accordance with environmental requirements.

Recharge Procedure

  1. Fully discharge and depressurise.
  2. Dismantle only when no residual pressure remains.
  3. Empty contents into a suitable controlled container.
  4. Inspect cylinder lining, neck threads, valve, hose and nozzle.
  5. Add clean water and approved foam concentrate to the verified manufacturer quantity.
  6. Fit new seals, reassemble and charge to verified operating pressure.
  7. Leak test, clean body, refit pin and seal, complete service record.
CO₂

2kg Carbon Dioxide Extinguisher

Fire Rating: 34B   |   Product Code: KFP-C2

Technical Information

  • Model: KFP-C2, carbon dioxide extinguisher.
  • Extinguishing medium: carbon dioxide.
  • Check tare, gross weight and cylinder test date before service return.
  • Fit only approved horns, hoses, valves, O-rings and safety devices.

CO₂ Specific Safety

  • Do not hold the discharge horn during operation unless it is an approved frost-free horn.
  • Withdraw if weight loss exceeds manufacturer or service standard limits.
  • Do not attempt unauthorised filling without approved CO₂ charging equipment.
  • Check hydrostatic test requirements and cylinder marking before return to service.

Service Procedure

  1. Weigh the complete extinguisher and compare with marked full weight.
  2. Inspect cylinder body, shoulder, base, neck and valve for damage or corrosion.
  3. Inspect horn or hose assembly for damage, blockage and correct fitment.
  4. Check safety pin, tamper indicator and discharge control mechanism.
  5. Where refilling is required, use an approved filling station and verify final weight.
  6. Complete leakage check, refit safety devices and update the service label.
CheckAcceptable ConditionAction if Failed
WeightWithin marked toleranceRecharge or withdraw
Horn/hoseUndamaged and unobstructedReplace with approved part
CylinderNo serious denting, corrosion or heat damageQuarantine and assess
ABC Powder

6kg ABC Powder Extinguisher

Fire Rating: 27A / 183B / C   |   Product Code: KFP-P6

Technical Information

  • Model: KFP-P6, stored pressure dry powder extinguisher.
  • Extinguishing medium: approved ABC powder.
  • Propellant: nitrogen or approved dry gas.
  • Suitable for Class A, B and C risks where confirmed by product approval and label.

Powder Specific Checks

  • Check for caking, contamination, moisture or loss of free-flowing condition.
  • Invert and agitate to loosen powder where permitted by service procedure.
  • Check nozzle, hose and dip tube carefully for powder blockage.
  • Use only compatible powder type during recharge.

Recharge Procedure

  1. Depressurise safely and confirm no residual pressure remains.
  2. Open valve assembly using correct tooling and without damaging threads.
  3. Empty powder into a dry clean container and assess condition.
  4. Clean and inspect cylinder, valve, dip tube, hose and nozzle.
  5. Fill with verified mass of approved ABC powder.
  6. Replace seals, reassemble, pressurise and check for leakage.
  7. Fit safety pin and tamper seal, then return to fire point only after satisfactory checks.
Wet Chemical

6 Litre Wet Chemical Extinguisher

Fire Rating: 13A / 75F   |   Product Code: KFP-WC6

Technical Information

  • Model: KFP-WC6, stored pressure wet chemical extinguisher.
  • Extinguishing medium: approved wet chemical solution.
  • Intended for Class F cooking oil/fat risks where confirmed by approval and label.
  • Check lance/nozzle pattern and applicator condition carefully.

Kitchen Risk Checks

  • Confirm correct siting near but not directly over the cooking hazard.
  • Check instructions are clean, legible and suitable for staff use.
  • Check compatibility with any fixed suppression system and local fire strategy.
  • Review whether fire blanket provision remains suitable.

Recharge Procedure

  1. Depressurise safely before dismantling.
  2. Drain contents into an appropriate container and clean the cylinder.
  3. Inspect internal surfaces, lining, threads, valve, lance and nozzle assembly.
  4. Refill only with approved wet chemical solution to verified capacity.
  5. Replace seals and worn parts, reassemble and charge to verified pressure.
  6. Check discharge path, leakage and pressure indication before return to service.
Class F Cooking Oil Risk Special Applicator

Service Record Sheet

DateSite / LocationModelSerial No.Work CompletedTechnicianNext Due
 
 
 
 
 
Issue control: Manual Ref: KFP-OEM-SM-001   |   Revision: 01   |   Prepared by: Kurt Fire Protection Ltd   |   Review date: insert date.

Final Technical Note

The information in this manual is a template and must be verified against the actual extinguisher design, third-party approvals, pressure vessel markings, manufacturer data sheets, component drawings and current British Standards before use.